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Sector focus

Manufacturing

ISO 9001 / IATF integration, supplier QA and production release.

Sector overview

Quality assurance for manufacturing projects

Manufacturing quality is measured in escape rate and scrap, not in audit scores. Our work here is about making the system produce conforming parts consistently — capable processes, controlled changes, supplier parts that arrive to print, and a CAPA process that actually eliminates causes instead of re-inspecting the symptom.

Where manufacturing quality typically fails

Supplier parts arriving out of specification

We run PPAP review and source inspection at the supplier, verify measurement system capability, and set incoming inspection levels by risk rather than applying the same AQL to everything.

Process capability drift on production runs

Capable at launch does not mean capable at month six. We audit SPC implementation, reaction plans and control plan adherence so drift is caught by the operator, not by the customer.

CAPA that closes without eliminating the cause

We rebuild root cause analysis around evidence — 8D, fishbone, 5-why with verification — and measure CAPA effectiveness by recurrence rate, not by closure date.

What we deliver on manufacturing assignments

  • APQP / PPAP submission review and approval support
  • Supplier audits, source inspection and incoming inspection plans
  • Control plan, FMEA and MSA gap assessments
  • SPC and process capability implementation review
  • CAPA system rebuild with effectiveness verification
Get in touch

Planning manufacturing work in North America?

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